If hearty comfort food that combines the cozy zing of chili with the creamy indulgence of mac and cheese makes your heart skip a beat, then this Chili Mac is absolutely made for you! Imagine a bubbling, cheesy casserole loaded with beefy chili, tender pasta, and melty cheddar—every forkful is pure weeknight joy.
Why You’ll Love This Recipe
- Ultimate Comfort Food: Chili Mac hits that sweet spot of cheesy, smoky, and spicy, all in one super-satisfying bite.
- One-Pan Magic: This is the kind of meal where the chili simmers while your noodles cook—glorious minimal cleanup!
- Customizable to the Max: Whether you want it spicy, mild, veggie-packed, or suited to allergies, this recipe bends to your favorite tweaks.
- Crowd and Leftover Friendly: It makes a hearty, generous amount, perfect for gatherings or meal prepping for the week ahead.
Ingredients You’ll Need
The beauty of Chili Mac is that every ingredient has a role to play—robust flavor, velvety richness, a hint of heat, or that signature cheesy stretch. Nothing fancy here, just wholesome staples coming together for pure comfort.
- Ground Beef (1 lb, 80% lean): Provides a deeply savory, rich base for your chili; use leaner beef for lighter results.
- Onion (1 small, diced): Adds sweetness and aromatic depth as it cooks with the beef.
- Bell Pepper (½ cup, diced): Brings color, crunch, and fresh flavor to balance the heartiness.
- Garlic (3 cloves, diced): Infuses every bite with a fragrant, irresistible undertone.
- Chili Seasoning Mix (1.25 oz. packet): This makes chili night easy—but you can use homemade if you have your own spice blend!
- Tomato Paste (1 tablespoon): Intensifies the chili’s umami and thickens the sauce.
- Tomato Sauce (8 oz): Gives a smooth, rich tomato base for the chili.
- Diced Tomatoes (14.5 oz can, undrained): The extra juice adds both body and tart-sweet flavor to the chili.
- Chicken Broth (½ cup): Lends savory undertones—swap with beef broth for a deeper flavor.
- Kidney Beans (15 oz can, drained): Creamy and satisfying, these are a classic in any good chili.
- Macaroni (2 cups, uncooked): Choose classic elbow macaroni or any short pasta you’ve got; it soaks up all the saucy goodness!
- Butter (2 tablespoons): It starts off the cheese sauce for extra richness.
- Flour (2 tablespoons): Helps the cheese sauce thicken to that dreamy, velvety texture.
- Heavy Cream (½ cup): For ultimate creaminess (and a little indulgence).
- Milk (1 cup): Keeps the cheese sauce nice and smooth.
- Mustard Powder (½ teaspoon): Boosts the cheese flavor, making it pop.
- Onion Powder (¼ teaspoon): Extra savoriness for your cheese sauce.
- Salt and Pepper (¼ teaspoon each): Essential seasoning for both chili and mac!
- Hot Sauce (½ teaspoon): Adds just a gentle kick—adjust for your spice preference.
- Cheddar Cheese (1½ cups for sauce + 1½ cups for topping): Pick a bold, sharp cheddar for the best flavor and melt.
- Fresh Parsley: Optional, but it brightens up the finished dish both in looks and taste.
Variations
Chili Mac is delightfully versatile—swap, tweak, or add to your heart’s content! It’s the perfect recipe for using up pantry staples or catering to everyone at the table, no matter their dietary needs or flavor cravings.
- Vegetarian Chili Mac: Skip the beef and use plant-based “ground” or extra beans, and substitute vegetable broth instead of chicken or beef.
- Spicy Southwest Twist: Stir in diced jalapeños or a splash of chipotle adobo for even bolder, smokier heat.
- Dairy-Free Mac: Use your favorite plant-based butter, non-dairy milk, and vegan cheese—the sauce will still be luscious and creamy.
- Veggie-Packed Version: Tuck in corn, zucchini, or even spinach for a burst of color, nutrition, and garden-fresh flavor.
- Alternative Pasta Shapes: Sub fusilli, shells, rotini, or gluten-free pasta to suit your preferences or dietary needs.
How to Make Chili Mac
Step 1: Sauté the Beef, Onion & Peppers
Start by browning your ground beef in a large, sturdy pot over medium-high heat. After a few minutes, add the diced onion and continue to cook until the beef is nicely browned and the onion turns soft and translucent. Don’t forget to drain off the excess grease so your Chili Mac isn’t oily—this little step keeps things extra delicious.
Step 2: Build the Chili Flavor
Add in your bell pepper and garlic, then cook until the pepper softens and the garlic is fragrant (but not browned!). Sprinkle in the chili seasoning mix and tomato paste—let this gently cook for a minute to unlock all those deep, cozy flavors before adding the tomato sauce, diced tomatoes (with their juices), and chicken broth. Bring everything to a lively bubble, then lower the heat and partially cover. Allow the chili to simmer gently while you make the mac and cheese. Don’t forget to stir in those kidney beans during the last 10 minutes so they’re perfectly plump and not mushy.
Step 3: Boil the Macaroni
While the chili simmers, bring a large pot of well-salted water to a boil and add your macaroni. Cook just until al dente (the tiniest bite at the core)—remember, it’ll cook a little more in the oven and absorb more cheesy goodness.
Step 4: Make the Creamy Cheese Sauce
In your Dutch oven or a big pot, melt the butter. Whisk in the flour and stir for a couple of minutes to make a smooth roux. Gradually add in the heavy cream, then the milk, whisking constantly. Bring the mixture to a gentle boil then knock it down to a simmer, stir in the hot sauce, mustard powder, onion powder, and a pinch of salt and pepper. Lower the heat, then add the shredded cheddar bit by bit, stirring until the sauce is luxurious and melt-in-your-mouth smooth.
Step 5: Combine Macaroni & Cheese Sauce
Once the cheese sauce is ready, stir in the drained macaroni. The pasta should be fully coated and super creamy. If you love it ultra-cheesy, use a smidge less pasta—the sauce will thicken up as it bakes!
Step 6: Swirl in the Chili
Add the chili to your cheesy macaroni. The ratio is up to you, so make it as saucy or chunky as you like. Gently fold everything together with a silicone spatula—watch those gorgeous swirls of saucy, beefy chili and creamy mac mingle. (You can save or freeze any extra chili for another day!)
Step 7: Bake with Cheddar Topping
Preheat your oven to 400°F if you haven’t already. Transfer the Chili Mac mixture into a baking dish (or leave it in your Dutch oven), top generously with shredded cheddar cheese, and bake uncovered for around 5 minutes—just until you get that irresistible golden, gooey finish. Sprinkle with fresh parsley if you want a burst of green, then serve piping hot!
Pro Tips for Making Chili Mac
- Best Cheese Melting Technique: Always shred cheddar from a block rather than using pre-shredded—it melts so much smoother and gives you that crave-worthy creamy finish.
- Timing the Pasta: Boil your macaroni just until barely al dente—remember, it will keep cooking as it bakes, ensuring it turns out tender, not mushy.
- Customize the Heat: If serving a crowd with different spice tolerances, serve hot sauce or sliced jalapeños on the side so everyone can adjust their own bowl of Chili Mac.
- Baking for Extra Melt: If you want an even crispier, golden top, broil the Chili Mac for the last minute or two of baking—but don’t walk away or it can go from golden to burned fast!
How to Serve Chili Mac
Garnishes
The right garnish can make your Chili Mac party-ready or just extra special for dinner at home! Sprinkle with freshly chopped parsley for a pop of color and a touch of freshness, or try a scattering of sliced green onions, extra cheddar shreds, or even a dollop of sour cream to lean into that chili vibe.
Side Dishes
This dish is hearty on its own, but it absolutely shines next to a crisp green salad, cornbread muffins, or garlicky roasted broccoli. If you’re feeding a bigger crowd, set out some tortilla chips—they’re perfect for scooping up the extra cheesy, chili-soaked goodness at the bottom of your bowl.
Creative Ways to Present
For weeknight fun or a game-day spread, serve Chili Mac in oven-safe ramekins for individual portions—each gets its own golden cheese “cap.” Or, ladle it into bread bowls for a truly over-the-top comfort food experience. Don’t be afraid to set out a toppings bar so everyone can make their bowl their own!
Make Ahead and Storage
Storing Leftovers
Leftover Chili Mac keeps wonderfully in the fridge! Scoop any extras into an airtight container and refrigerate for up to 4 days. The flavors deepen even more overnight, so you might find tomorrow’s lunch is somehow even better.
Freezing
If you’d like to save some for later, Chili Mac freezes like a dream. Portion it out into freezer-safe containers, let it cool completely before sealing, and freeze for up to 3 months. Just note the pasta might soften a little upon reheating, but the cheesy comfort remains!
Reheating
For best results, reheat gently on the stovetop or in the microwave, adding a splash of milk or broth to restore that creamy, saucy consistency. If reheating in the oven, cover loosely with foil to prevent drying and bake at 350°F until hot.
FAQs
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Can I make Chili Mac in advance for a busy weeknight?
Absolutely! You can fully assemble the Chili Mac up to the point of baking, then cover tightly and refrigerate for up to 24 hours. When ready to bake, sprinkle on the cheddar, bake as directed, and dinner is on the table in minutes.
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Can I use ground turkey or chicken instead of beef?
Definitely—you can swap in ground turkey or chicken for a lighter version. Just note that using a leaner meat may mean you need a drizzle of olive oil to keep the chili juicy, and don’t skip out on those bold spices!
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What’s the best cheese for Chili Mac?
Sharp or extra-sharp cheddar is classic for its flavor and melting power, but feel free to blend in pepper jack, Monterey Jack, or even smoked gouda to suit your taste—just make sure it’s a good melting cheese.
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How can I make this Chili Mac gluten-free?
It’s simple: use your favorite gluten-free pasta and substitute cup-for-cup gluten-free flour in the cheese sauce. Double check your chili seasoning mix for any hidden gluten, and you’re good to go!
Final Thoughts
I just know you’re going to fall in love with this Chili Mac—it’s the kind of no-fuss, all-flavor dinner that brings everyone to the table with big smiles. So grab your coziest bowl, pile it high, and dig in to a weeknight classic done right!
PrintChili Mac Recipe
- Prep Time: 15 minutes
- Cook Time: 45 minutes
- Total Time: 1 hour
- Yield: 18 cups 1x
- Category: Main Dish
- Method: Baking
- Cuisine: American
- Diet: Vegetarian
Description
A comforting and hearty dish that combines the flavors of chili and mac and cheese into one delicious meal. Perfect for a cozy family dinner or a potluck gathering.
Ingredients
Chili:
- 1 lbs. ground beef 80% lean
- 1 small onion diced
- 1/2 cup bell pepper diced
- 3 cloves garlic diced
- 1.25 oz. packet chili seasoning mix (see notes for homemade seasoning)
- 1 tablespoon tomato paste
- 8 oz. tomato sauce
- 14.5 oz. can diced tomatoes undrained
- 1/2 cup chicken broth (can sub beef broth)
- 1 15 oz. can kidney beans, drained
Mac and Cheese:
- 2 cups macaroni uncooked
- 2 tablespoons butter
- 2 tablespoons flour
- 1/2 cup heavy cream
- 1 cup milk
- 1/2 teaspoon mustard powder
- 1/4 teaspoon onion powder
- 1/4 teaspoon each: salt/pepper
- 1/2 teaspoon hot sauce
- 1 1/2 cups cheddar cheese shredded
For Baking:
- 1 1/2 cups cheddar cheese shredded
- Fresh Parsley to garnish
Instructions
- Make the Chili – Cook and crumble ground beef, onion, bell pepper, and garlic. Add seasoning, tomato paste, tomato sauce, diced tomatoes, and chicken broth. Simmer with kidney beans.
- Make the Mac and Cheese – Boil macaroni, then prepare cheese sauce. Combine butter, flour, cream, milk, seasonings, and cheddar cheese. Add macaroni.
- Combine the Chili & Macaroni – Mix chili into the macaroni gently.
- Bake – Top with cheddar cheese and bake until melted. Garnish with parsley.
Notes
- You can customize the spice level of the chili by adjusting the amount of chili seasoning and hot sauce.
- Feel free to add other toppings like sour cream, diced avocado, or jalapenos when serving.
Nutrition
- Serving Size: 1 cup
- Calories: 380
- Sugar: 5g
- Sodium: 620mg
- Fat: 20g
- Saturated Fat: 11g
- Unsaturated Fat: 7g
- Trans Fat: 0g
- Carbohydrates: 30g
- Fiber: 3g
- Protein: 20g
- Cholesterol: 70mg